Production Process

BLOWN FILM EXTRUSION

BLOWN FILM EXTRUSION

We heat and melt pelletized polyethylene raw material, shaping it into a cylindrical form. Air is blown in, inflating it like a balloon while cooling simultaneously. The material is then folded into two layers between two plates and wound using a winding machine.

Various blown film machines in our plant can meet your diverse size requirements. Our blown film lines are capable of lay-flat tube width up to 3200mm.

PRINTING

PRINTING

This process uses engraved plates to print on films created through the blown film extrusion process. Ink is applied to the engraved plate, excess ink is removed with a blade, and the ink is then transferred to the film between the plates using a roller and the gravure printing method. In our printing facility, we have three sets of gravure printing machines that can handle 1 to 7 colors.

BAG MAKING

BAG MAKING

Heat sealing is a process of sealing one thermoplastic material to another thermoplastic material with heat and pressure.

The tube film will be closed by heat sealing process and then cut into individual bags in this process.

Our bag making lines are capable of producing big-size flat bags,square bottom bags or other shapes of bags with maximum width of 2,000mm.

Production Capacity of Domestic Factories

Blown Film Extrusion

Mito Plant

LDPE / LLDPE / Blown Film Lines

Size (lay-flat width) max.3000mm (4 multi-layer machines)
Capacity 4,000 tons per year (13 machines)
Manufacturing Environment Mito No.1 Plant :positive pressure air cleaning system,door interlocking system
Mito No.2 Plant :positive pressure air cleaning system,door interlocking system

Hitachinaka CMP Plant

LDPE / LLDPE / Blown Film Lines

Size (lay-flat width:)max.3,200mm (3 multi-layer machines)
Capacity 6,000 tons per year (17 machines)
Manufacturing Environment Blown Film CMP No.1 Plant : positive pressure air cleaning system, door interlocking system,NASA class 100,000
Blown Film CMP No.2 Plant 2: positive pressure air cleaning system, door interlocking system,NASA class 100,000

Printing

Hitachinaka CMP Plant

Printing Method rotogravure printing
Printing Machine 1 senven-color printing machine,1 three-color printing machine
Printing Size width: max.700mm / printing pitch: max.900mm
Capacity 30 million meters
Manufacturing Environment positive pressure air cleaning system,door interlocking system,NASA Class 100,000

Bag Making

Mito Plant

Product flat bag / gusset bag / pallet cover ECOTEX&ECOTEX2
Bag Making Size width: 200 〜 2,000 mm
Manufacturing Environment positive pressure air cleaning system/door interlocking system/NA class 10000
Capability 1,500 tons per year

Hitachinaka CMP Plant

Product flat bag / gusset bag pallet cover ECOTEX
Bag Making Size width: 200 〜 2,000 mm
Manufacturing Environment positive pressure air cleaning system/door interlocking system/NA class 100,000
Capability 4,500 tons per year